Tungsten Carbide Saw Blades: Le tumutumu o le tipiina o faatinoga

Tungsten carbide vaai lau mo alumin

Inisinia mo Fa'atinoga Mata'utia: O le Saienisi i Tua o La'au Carbide

Tungsten carbide va'ai lau e fai ma sui o le tipiina o tekinolosi meafaigaluega alamanuia, tuufaatasia tungsten carbide particles (85-94%) ma se cobalt binder (6-15%) e ala i faiga sintering alualu i luma. O lenei mea e fatuina ai se meafaitino ma mea faʻapitoa:

  • Malosi: 1,500-2,200 HV (Vickers)
  • Tete'e o le vevela: Fa'atumauina le pito e o'o i le 900°C
  • La'ei Tetee: 50-100X umi atu le ola nai lo lau HSS

E fa'aogaina e Shanghai Easydrill togi la'ititi o le carbide (0.5-0.8μm) fa'atasi ai ma matrices cobalt fa'apipi'i tele i totonu o latou lau mata'utia. O lenei fa'avae fa'apitoa e ausia ai le paleni taua i le va o le gau gau ma le ofuina o le tete'e - mafai ai e lau e tatalia le malosi tele o lo'o feagai ma fa'aoga fa'aonaponei CNC.


Avanoa Fa'ainisinia Toe fa'auigaina le tipiina o alamanuia

1. Le Mafa'atusalia Uumi & Fa'atauga Tau
O suʻega suʻesuʻe e faʻaalia:

  • E 8-12X le umi o lau o le Carbide nai lo isi HSS ile tipi u'amea
  • Fa'aitiitia le suiga ole mea faigaluega fa'atuputeleina le fa'aogaina ole masini ile 30-45%
  • E fa'aitiitia le tau ile tipi ile 60% e ui ile maualuga ole tupe fa'afaigaluega muamua

2. Mauaina Meafaitino
O la'au fa'atosina a Easydrill e fa'agasolo mea e le mafai mo lau masani:

  • Uamea malo (HRC 50-65)
  • O mea fa'apalapala (CFRP, G10, carbon ceramics)
  • Fa'amea e leai ni u'amea o lo'o i ai i totonu o le silikoni> 18%
  • Uamea uamea (304, 316L, togi fa'alua)

3. Sa'o Fa'atinoga Fa'atino

  • Fa'atumauina fa'apalepale i totonu ole ±0.05mm
  • Fa'auma fa'auma i lalo i le Ra 0.4μm mafai ona ausia
  • Fa'ato'a fa'atupuina i mea manifinifi (<0.5mm)

Fa'atusa Fa'atinoga:

Parameter La'au Carbide HSS Lau
Max Saosaoa tipi 350+ SFM 120 SFM
Malosi 90-92 HRA 62-67 HRC
Fa'apalepale vevela 900°C 600°C
Olaga masani 3,000+ tipi 300-500 tipi
Mea Fautuaina Uamea malo, composites Uamea malu, alumini

Talosaga Alamanuia lea e Pulea ai Carbide

Fouvalega Faumea

  • Ta'avale: Ta'otiina o mea fa'ama'a'a gaogao (HRC 58-62), ta'oto'oloa, fa'a'i'i.
  • Aerospace: Fa'ato'a tu'u sa'o lau o le turbine (Inconel 718), vaega tu'ufa'atasi o le va'alele.
  • Malosiaga: Fa'agaioiina o vaega e viliina ai le suau'u/kesi, fa'a'ai uila

Fa'apitoa Fa'atonu Mea

  • Tipi Fa'atasi: Otiotiina e leai se fa'ama'i o le CFRP fa'atasi ai ma fa'ata'ita'i nifo fa'apitoa
  • Ma'a/Sima: La'au fau taimane fa'amalosia mo mea faufale
  • Alamanuia Mea'ai: Fa'amama u'amea u'amea gaosi e aunoa ma le fa'aleagaina

Inisinia Excellence: Shanghai Easydrill Innovations

I le avea ai o se taʻutaʻua ISO 9001-faʻamaonia gaosi oloa, Easydrill tuleia tekinolosi carbide agai i luma ma:

1. Fa'atekonolosi Nifo Maualuga

  • Asymmetric Grinding: Faʻaitiitia le vibration e 40% ile tipiina o puipui manifinifi
  • Fuafuaga o Pitch Fesuia'i: Fa'ate'aina le resonance i le RPM maualuga
  • Micro-Grain Carbide (0.4μm): Mo faʻata faʻamaeʻaina i luga o mea faʻafomaʻi

2. Fa'ato'aga Fa'atosina

  • TiAlN (Alumini Titanium Nitride): 2,800 HV maaa
  • DLC (Kaponi-Pei-Tamanino): <0.1 fa'ase'e fa'atasi
  • Nanocomposite Layers: Pa puipui vevela tele-galuega

3. Fa'atonuga Manuia

  • Otometi CNC olo ma ± 0.005mm faapalepale
  • Uila fa'aeletonika mo so'oga e leai ni gaogao
  • La'au ua su'esu'eina resonance

Filifilia o Lau La'au Carbide Sili: Taiala Fa'apitoa

Parata Filifiliga Mata'utia

Meafaitino Fuafuaga o nifo Ufiufi SFM Va'aiga
Uamea malu ATB 15° TiN 250-350
u'amea TCG TiCN 180-280
Alumini Hi-ATB 20° Le ufiufi 3,000-5,000
Composite Tolu Raker DLC 120-200

Fa'agaioiga Sili

  1. Pulea Saosaoa: Aua ne'i sili atu ile fua ole SFM maualuga ole gaosiga
  2. Fa'atosina Fafaga: Fa'atumauina le uta 0.06-0.12 mm/fifo
  3. Fuafuaga Fa'alili: Fa'alili lologa maualuga (>15 pa) mo u'amea malo
  4. Fa'afoega Harmonic: Fa'aaogā lau la'au e fesuisuia'i i luga ole 3,000 RPM

Le Lumana'i o Tekinolosi Carbide

Shanghai Easydrill e taʻitaʻia mea fou ma:

  • Smart Blade Systems: Fa'apipi'i masini mata'ituina le vevela ma le ofuina
  • Fa'apalapala Fa'ato'aga: Fa'asologa o le carbide gradient mo le tete'e o a'afiaga
  • Gaosi Fa'atauva'a: Toe fa'aogaina tungsten tapuni
  • AI-Optimized Designs: Algorithm-generated tooth geometries

Aisea e maua ai e le Carbide Blades le ROI e le mafaatusalia

A'o tau muamua e 3-5X maualuga atu nai lo le HSS, o lau carbide e maua ai:

  • 75% fa'aitiitiga o meafaigaluega sui faigaluega
  • 40% faʻateleina le faʻaogaina o masini
  • 62% maualalo le tau i le tipi i u'amea malo
  • E leai se toe galue i vaega sa'o

Tofo i le Fa'amanuiaga Easydrill
O lau iliili a Shanghai Easydrill e tu'ufa'atasia le sa'o fa'ainisinia Siamani ma le lelei o le gaosiga o Saina. Mai lau fa'aili feavea'i e o'o atu ile 800mm fa'aoga malulu, a tatou fofo e maua ai:

✓ Fa'ailoga nifo fa'apitoa mo au mea fa'apitoa
✓ Nano-coatings fa'apitoa mo fa'aoga ogaoga
✓ Fa'amatalaga fa'atinoga fa'amaonia e isi vaega mo lau lau ta'itasi
✓ Lagolago fa'atekinisi fa'atasi ai ma le fa'ata'ita'iina o parakalafa

Suia au galuega tipi - Faʻafesoʻotaʻi Shanghai Easydrill i aso nei mo se suʻesuʻega faʻaoga e leai se totogi ma le suʻega suʻega polokalame.


Taimi meli: Iuni-16-2025