Tungsten Carbide Saw Blades: Le tumutumu o le tipiina o faatinoga
Inisinia mo Fa'atinoga Mata'utia: O le Saienisi i Tua o La'au Carbide
Tungsten carbide va'ai lau e fai ma sui o le tipiina o tekinolosi meafaigaluega alamanuia, tuufaatasia tungsten carbide particles (85-94%) ma se cobalt binder (6-15%) e ala i faiga sintering alualu i luma. O lenei mea e fatuina ai se meafaitino ma mea faʻapitoa:
- Malosi: 1,500-2,200 HV (Vickers)
- Tete'e o le vevela: Fa'atumauina le pito e o'o i le 900°C
- La'ei Tetee: 50-100X umi atu le ola nai lo lau HSS
E fa'aogaina e Shanghai Easydrill togi la'ititi o le carbide (0.5-0.8μm) fa'atasi ai ma matrices cobalt fa'apipi'i tele i totonu o latou lau mata'utia. O lenei fa'avae fa'apitoa e ausia ai le paleni taua i le va o le gau gau ma le ofuina o le tete'e - mafai ai e lau e tatalia le malosi tele o lo'o feagai ma fa'aoga fa'aonaponei CNC.
Avanoa Fa'ainisinia Toe fa'auigaina le tipiina o alamanuia
1. Le Mafa'atusalia Uumi & Fa'atauga Tau
O suʻega suʻesuʻe e faʻaalia:
- E 8-12X le umi o lau o le Carbide nai lo isi HSS ile tipi u'amea
- Fa'aitiitia le suiga ole mea faigaluega fa'atuputeleina le fa'aogaina ole masini ile 30-45%
- E fa'aitiitia le tau ile tipi ile 60% e ui ile maualuga ole tupe fa'afaigaluega muamua
2. Mauaina Meafaitino
O la'au fa'atosina a Easydrill e fa'agasolo mea e le mafai mo lau masani:
- Uamea malo (HRC 50-65)
- O mea fa'apalapala (CFRP, G10, carbon ceramics)
- Fa'amea e leai ni u'amea o lo'o i ai i totonu o le silikoni> 18%
- Uamea uamea (304, 316L, togi fa'alua)
3. Sa'o Fa'atinoga Fa'atino
- Fa'atumauina fa'apalepale i totonu ole ±0.05mm
- Fa'auma fa'auma i lalo i le Ra 0.4μm mafai ona ausia
- Fa'ato'a fa'atupuina i mea manifinifi (<0.5mm)
Fa'atusa Fa'atinoga:
Parameter | La'au Carbide | HSS Lau |
---|---|---|
Max Saosaoa tipi | 350+ SFM | 120 SFM |
Malosi | 90-92 HRA | 62-67 HRC |
Fa'apalepale vevela | 900°C | 600°C |
Olaga masani | 3,000+ tipi | 300-500 tipi |
Mea Fautuaina | Uamea malo, composites | Uamea malu, alumini |
Talosaga Alamanuia lea e Pulea ai Carbide
Fouvalega Faumea
- Ta'avale: Ta'otiina o mea fa'ama'a'a gaogao (HRC 58-62), ta'oto'oloa, fa'a'i'i.
- Aerospace: Fa'ato'a tu'u sa'o lau o le turbine (Inconel 718), vaega tu'ufa'atasi o le va'alele.
- Malosiaga: Fa'agaioiina o vaega e viliina ai le suau'u/kesi, fa'a'ai uila
Fa'apitoa Fa'atonu Mea
- Tipi Fa'atasi: Otiotiina e leai se fa'ama'i o le CFRP fa'atasi ai ma fa'ata'ita'i nifo fa'apitoa
- Ma'a/Sima: La'au fau taimane fa'amalosia mo mea faufale
- Alamanuia Mea'ai: Fa'amama u'amea u'amea gaosi e aunoa ma le fa'aleagaina
Inisinia Excellence: Shanghai Easydrill Innovations
I le avea ai o se taʻutaʻua ISO 9001-faʻamaonia gaosi oloa, Easydrill tuleia tekinolosi carbide agai i luma ma:
1. Fa'atekonolosi Nifo Maualuga
- Asymmetric Grinding: Faʻaitiitia le vibration e 40% ile tipiina o puipui manifinifi
- Fuafuaga o Pitch Fesuia'i: Fa'ate'aina le resonance i le RPM maualuga
- Micro-Grain Carbide (0.4μm): Mo faʻata faʻamaeʻaina i luga o mea faʻafomaʻi
2. Fa'ato'aga Fa'atosina
- TiAlN (Alumini Titanium Nitride): 2,800 HV maaa
- DLC (Kaponi-Pei-Tamanino): <0.1 fa'ase'e fa'atasi
- Nanocomposite Layers: Pa puipui vevela tele-galuega
3. Fa'atonuga Manuia
- Otometi CNC olo ma ± 0.005mm faapalepale
- Uila fa'aeletonika mo so'oga e leai ni gaogao
- La'au ua su'esu'eina resonance
Filifilia o Lau La'au Carbide Sili: Taiala Fa'apitoa
Parata Filifiliga Mata'utia
Meafaitino | Fuafuaga o nifo | Ufiufi | SFM Va'aiga |
---|---|---|---|
Uamea malu | ATB 15° | TiN | 250-350 |
u'amea | TCG | TiCN | 180-280 |
Alumini | Hi-ATB 20° | Le ufiufi | 3,000-5,000 |
Composite | Tolu Raker | DLC | 120-200 |
Fa'agaioiga Sili
- Pulea Saosaoa: Aua ne'i sili atu ile fua ole SFM maualuga ole gaosiga
- Fa'atosina Fafaga: Fa'atumauina le uta 0.06-0.12 mm/fifo
- Fuafuaga Fa'alili: Fa'alili lologa maualuga (>15 pa) mo u'amea malo
- Fa'afoega Harmonic: Fa'aaogā lau la'au e fesuisuia'i i luga ole 3,000 RPM
Le Lumana'i o Tekinolosi Carbide
Shanghai Easydrill e taʻitaʻia mea fou ma:
- Smart Blade Systems: Fa'apipi'i masini mata'ituina le vevela ma le ofuina
- Fa'apalapala Fa'ato'aga: Fa'asologa o le carbide gradient mo le tete'e o a'afiaga
- Gaosi Fa'atauva'a: Toe fa'aogaina tungsten tapuni
- AI-Optimized Designs: Algorithm-generated tooth geometries
Aisea e maua ai e le Carbide Blades le ROI e le mafaatusalia
A'o tau muamua e 3-5X maualuga atu nai lo le HSS, o lau carbide e maua ai:
- 75% fa'aitiitiga o meafaigaluega sui faigaluega
- 40% faʻateleina le faʻaogaina o masini
- 62% maualalo le tau i le tipi i u'amea malo
- E leai se toe galue i vaega sa'o
Tofo i le Fa'amanuiaga Easydrill
O lau iliili a Shanghai Easydrill e tu'ufa'atasia le sa'o fa'ainisinia Siamani ma le lelei o le gaosiga o Saina. Mai lau fa'aili feavea'i e o'o atu ile 800mm fa'aoga malulu, a tatou fofo e maua ai:
✓ Fa'ailoga nifo fa'apitoa mo au mea fa'apitoa
✓ Nano-coatings fa'apitoa mo fa'aoga ogaoga
✓ Fa'amatalaga fa'atinoga fa'amaonia e isi vaega mo lau lau ta'itasi
✓ Lagolago fa'atekinisi fa'atasi ai ma le fa'ata'ita'iina o parakalafa
Suia au galuega tipi - Faʻafesoʻotaʻi Shanghai Easydrill i aso nei mo se suʻesuʻega faʻaoga e leai se totogi ma le suʻega suʻega polokalame.
Taimi meli: Iuni-16-2025